FAS-200 special edition with Industry 4.0 technologies
Training equipment in mechatronics with Industry 4.0 technologies. Develop the most demanded skills in 4.0 technologies and be prepared for the new challenges presented by Industry 4.0.
FAS-200 special edition with Industry 4.0 technologies
Training equipment in mechatronics with Industry 4.0 technologies. Develop the skills most in demand for 4.0 technologies and be prepared for the new challenges presented by Industry 4.0. FAS-200 SE I4.0 has been designed as compact equipment for the development of the skills most in demand in Industry 4.0 technologies affecting mechatronics and robotics.
Industrial reality
The FAS-200 SE I4.0 system offers professional training according to the industrial reality, simulating a real assembly process and including different technologies from Industry 4.0. This system consists of an automated flexible assembly cell with five different stages:
- Assembly
- Handling
- Quality inspection
- Transfer
- Warehouse and shipment
- Assembly
- Handling
- Quality inspection
- Transfer
- Warehouse and shipment
Different configurations
This special edition of the FAS-200 comes in two configurations, where the central cap transfer station can include either pneumatic technology or collaborative robotic technology.
- FAS-200 SE I4.0 - Cobot configuration
- FAS-200 SE I4.0 - Pneumatic configuration
- FAS-200 SE I4.0 - Cobot configuration
- FAS-200 SE I4.0 - Pneumatic configuration
FASMES management software
Web server access that includes a pre-configured compact computer. This computer acts as a web server where the management software and the system database are hosted.
AR+ augmented reality
The SMC AR-Viewer, the augmented reality application, is integrated into the system. It includes a marker that allows to visualize the information of the physical system to which it is associated in real time.
Smart Devices
Set of smart field devices based on IO-Link communication, designed to exchange data bidirectionally with control systems within an automated process. They enable real-time parameterization, monitoring, and diagnostics of sensors and actuators, facilitating integration, flexibility, and advanced maintenance in industrial environments.
Collaborative Robots
Set of industrial robots designed to safely and directly interact with humans within a shared workspace. They integrate advanced control systems, sensors, and safety features that enable tasks to be performed in a flexible, precise, and collaborative manner, improving productivity, ergonomics, and safety in automated processes.
Industrial Management System
Set of systems and tools aimed at planning, monitoring, and optimizing processes and resources within an industrial environment. It integrates control, information, and communication technologies that enable the management of production, maintenance, quality, and operational efficiency, facilitating decision-making and continuous improvement in automated systems.
Identification Systems
Industrial coding is the process by which a unique identifier is assigned to each piece of equipment, product, item or system within a company. Industrial labels and other elements such as cards or signs offer a fast and reliable solution for the identification of equipment and facilities. They are systems such as RFID, BCR, NFC and QR.
Artificial Vision
Set of systems and techniques that enable the capture, processing, and analysis of images to extract relevant information within an automated process. It integrates cameras, sensors, lighting, and processing software that allow inspection, identification, and control of objects, improving quality, precision, and efficiency in industrial applications.
Augmented Reality
A set of technologies that allow a user to observe the real world with virtual graphical information added by means of a technological device. In this way, tangible physical elements are combined with virtual elements, thus creating an augmented reality in real time.
HMI
The space where interactions between humans and machines occur. The goal of this interaction is to allow effective operation and control of the machine from the human end, while the machine simultaneously feeds back information that aids the operators' decision-making process.
Distributed I-O
Distributed I/O is a system architecture that distributes input/output modules near various field devices and connects them to a central controller (such as PLC or DCS) through a network. Unlike traditional centralized I/O systems, distributed I/O systems distribute I/O functions to various nodes and realize data transmission and control through industrial Ethernet, fieldbus or wireless communication.
Industrial Communications
Industrial communication refers to a data transmission system designed to enable communication between field devices, such as sensors, actuators, and controllers, and the monitoring and control systems in industry.
Electric Actuators
Set of devices responsible for converting electrical energy into motion or mechanical action within an automated process. It includes elements such as electric cylinders, linear actuators, or controlled motors that enable precise and controlled movements, facilitating task automation and improving system efficiency, flexibility, and reliability.
Programmable Controlers
Programmable Logic controller (PLC) technology refers to the use of programmable industrial electronic devices designed to automate and control processes and machines, executing logical, sequential and timed instructions from sensor inputs and reliably generating control outputs in industrial environments.
Electric Motors
Set of devices responsible for converting electrical energy into mechanical energy to generate motion within an automated process. It includes different types of motors and drive elements that allow the adjustment of speed, torque, and position, enabling precise and efficient control of machines and industrial systems.
Vacuum
Set of systems and techniques that use vacuum as a means to handle, hold, and transport objects within an automated process. It includes components such as vacuum generators, suction cups, valves, and sensors that enable safe, precise, and efficient handling operations, especially in pick-and-place, packaging, and material handling applications, improving productivity and process reliability.
Pneumatics
Set of systems and techniques that use compressed air to generate, transmit, and control energy within an automated process. It includes components such as compressors, valves, actuators, and maintenance units that enable driving, regulating, and sequencing movements, ensuring efficiency, reliability, and safety in the execution of industrial tasks.
Distribution Panel
Set of electrical systems and components arranged within an enclosure or cabinet, intended for the distribution, protection, and control of electrical energy within an automated process. It includes elements such as switches, protective devices, contactors, relays, terminals, and control devices that enable the safe and efficient operation of machines and industrial systems.
Sensors
Set of devices designed to detect and measure physical or chemical variables within an automated process, transforming them into signals that can be interpreted by control systems. It includes sensors for position, proximity, temperature, pressure, or flow, enabling the acquisition of process status information and facilitating its monitoring, control, and optimization.
Manipulator
Set of mechanical devices designed to move, position, and manipulate parts or tools within an automated process. These systems, which can be manual, assisted, or robotic, make it possible to carry out tasks such as transport, assembly, loading and unloading, or packaging, improving process precision, repeatability, and efficiency, while reducing human effort and increasing productivity.
Automated Systems
Set of integrated systems that combine different technologies to control and execute processes automatically, without direct human intervention or with minimal supervision. They include control elements, actuators, sensors, and communication systems that enable task coordination, improving efficiency, quality, safety, and productivity in industrial environments.
3 stations and a linear transfer
The FAS-200 is comprised of 3 stations and a linear transfer, each of which carries out a part of the process.
FAS-209 SE I4.0: Special Edition Cap Sorting Station Industry 4.0
This station feeds and inspects the caps to be assembled on the product in process. There are 6 types of caps, depending on the material, colour and height.
FAS-210 SE I4.0: Special Edition Industry 4.0 Cap rejection / transfer station
The central station rejects the caps or inserts them into the assembly depending on whether it is the desired type of cap for the current product. There are 2 versions: one where the transfer of caps is electro-pneumatic (pneumatic configuration) and another where the transfer is done by a collaborative robot (cobot configuration).
FAS-216 SE I4.0: Special edition Industry 4.0 storage and shipment station
This station carries out the storage or shipment of the final product according to what has been previously set. It also includes the HMI screen that integrates the system management application.
SE I4.0 linear transfer
The linear transfer transports the pallet between the stations and connects them. It also integrates the RFID read/write systems for product traceability and the artificial vision system that allows verifying that the final product corresponds to the expected one.
TROUB-200 fault simulation
The FAS-200 SE I4.0 system includes the troubleshooting simulation system TROUB-200 in the FAS-209 SE I4.0 and FAS-210 SE I4.0 stations in the pneumatic version, which allows up to 16 malfunctions to be diagnosed by the user.
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