MAP-205 SE I4.0
Automated Assembly System 4.0, where the assembly and disassembly of a rotary mechanism are performed, allowing mastery of mechatronics and Industry 4.0 technologies.
Assembly Minicell 4.0: connect, automate, evolve.
Assembly Minicell 4.0 evolves from traditional mechatronics into an intelligent solution ready to meet the challenges of Industry 4.0. Thanks to the integration of advanced technologies such as augmented reality, IoT connectivity, and energy efficiency, this system not only automates assembly processes but also optimizes them according to production needs.
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Industry 4.0 technologies
Master mechatronics skills and take the leap into the most demanded technologies in automated Industry 4.0 environments.
Augmented Reality
A set of technologies that allow a user to observe the real world with virtual graphical information added by means of a technological device. In this way, tangible physical elements are combined with virtual elements, thus creating an augmented reality in real time.
OPC UA
A cross-platform, open-source, IEC62541 standard for data exchange from sensors to cloud applications developed by the OPC Foundation.
Node-RED
Node-RED is a development tool based on visual programming that allows the connection of devices, services, and APIs. This technology has become a standard within the Internet of Things (IoT) ecosystem.
Software Application
It is a software solution designed to interact directly with operating systems, devices, or technical infrastructures in order to monitor, analyze, and modify operational parameters in real time. This technology acts as an interface between the user and the system.
Energy Efficiency
Efficient use of energy, also known as energy efficiency or energy saving, is the goal of reducing the amount of energy required to provide products and services.
Smart Devices
It is an electronic device, usually connected to other devices or networks through different protocols such as Bluetooth, NFC, Wi-Fi, 3G, X10, etc., which can work interactively and autonomously.
Programmable Controlers
An electronic control system and associated instrumentation used for industrial process control. Such as, supervisory control and data acquisition (SCADA) systems, or DCSs, and programmable logic controllers (PLCs).
Industrial Communications
Industrial communication refers to a data transmission system designed to enable communication between field devices, such as sensors, actuators, and controllers, and the monitoring and control systems in industry.
Sensors
A sensor is a device, module, machine, or subsystem that detects events or changes in its environment and sends the information to other electronics, frequently a computer processor. With advances in micromachinery and easy-to-use microcontroller platforms, the uses of sensors have expanded beyond the traditional fields of temperature, pressure and flow measurement.
Pneumatics
Within physics, pneumatics is part of the mechanical branch and studies the balance and movement of gaseous flows. It is also the technology that uses compressed air as a mode of transmission of the energy necessary to move and operate mechanisms.
Vacuum
"A vacuum is space devoid of matter. The word is derived from the Latin adjective vacuus (neuter vacuum) meaning "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. In industry, vacuum allows a temporary bond to be generated between the machine and the workpiece. This makes it possible to move light elements in production."
Manipulator
It is the part of the robot that comes into contact with the parts when moving them, holding them or generating measurements.
Distribution Panel
Is a component of an electricity supply system that divides an electrical power feed into subsidiary circuits while providing a protective fuse or circuit breaker for each circuit in a common enclosure.
Electric Motors
An electric motor is a device that turns electrical energy into mechanical rotational energy through the action of magnetic fields generated in its coils. They are electric rotating machines composed of a stator and a rotor.
Motion control
Motion control is a sub-field of automation, encompassing the systems or sub-systems involved in moving parts of machines in a controlled manner. Motion control systems are extensively used in a variety of fields for automation purposes, including precision engineering, micromanufacturing, biotechnology, and nanotechnology.
Automated Systems
Automated systems are computer-based systems that perform tasks without human intervention or assistance. They are designed to operate automatically and continuously, often in response to predefined triggers or conditions. The use of automation has become increasingly popular across various industries, including manufacturing, healthcare, finance, transportation, and more.
Industry 4.0 technologies
In addition to the most common technologies in mechatronics and automated systems—such as pneumatics, advanced electro-pneumatics, vacuum technology, and sensors—the MAP-205 SE I4.0 system also integrates Industry 4.0 technologies currently present in modern production systems, including smart devices, system access via software platforms, and augmented reality, among others.
It includes a software application developed in Node-RED, which communicates with the equipment via OPC-UA. This application is installed and run on a compact PC included in the system, offering the following functionalities:
- Monitoring of compressed air consumption.
- Preventive maintenance of the solenoid valve block.
- IO-Link beacon configuration.
It includes a software application developed in Node-RED, which communicates with the equipment via OPC-UA. This application is installed and run on a compact PC included in the system, offering the following functionalities:
- Monitoring of compressed air consumption.
- Preventive maintenance of the solenoid valve block.
- IO-Link beacon configuration.
SMC AR Viewer - Augmented Reality - MAP-205 SE I4.0
The augmented reality software constitutes an application that facilitates the visualization of information from the physical system to which it is associated, enabling real-time interaction by combining elements of the real and virtual worlds.
Assembly/Disassembly Process
MAP-205 SE I4.0 represents an automated assembly system where the assembly and subsequent disassembly of a rotary mechanism are carried out.
The assembly process consists of feeding a base, checking whether it is in the correct position, inserting a bearing, then a shaft and finally a cover. The dismantling process can be performed in the same way.
The assembly process consists of feeding a base, checking whether it is in the correct position, inserting a bearing, then a shaft and finally a cover. The dismantling process can be performed in the same way.
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