MAP-200 SE I4.0
Family of manipulators representing the evolution of automation and mechatronics towards Industry 4.0 environments.
MAP-200 SE I4.0 - Handling systems 4.0
The MAP-200 SE I4.0 family consists of 2 independent and different units. Each of them reproduces a different handling process, providing a broad view of industrial reality. This family of handlers represents the evolution of automation and mechatronics towards connected, smart environments aligned with Industry 4.0. From Cartesian handling systems to compact assembly cells, the units integrate technologies such as IoT, augmented reality and, in the case of the MAP-205 SE I4.0, energy efficiency to not only automate processes, but also analyse, optimise, and smartly maintain them. A comprehensive training proposal that brings the classroom closer to the real challenges of today’s productive environments. This video shows the key features and technologies of the MAP-205 SE I4.0.
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Handling systems 4.0
Choose the Industry 4.0 handling system that best suits your needs.
Manipulators with IoT
The MAP-200 SE I4.0 series consists of two independent and different units: MAP-202-IoT and MAP-205 SE I4.0.
All systems share the following Industry 4.0 technologies: augmented reality, software application, OPC UA, Node-RED, programmable controllers and industrial communications. In addition, the MAP-205 SE I4.0 comes with energy efficiency and IO-Link smart devices.
All systems share the following Industry 4.0 technologies: augmented reality, software application, OPC UA, Node-RED, programmable controllers and industrial communications. In addition, the MAP-205 SE I4.0 comes with energy efficiency and IO-Link smart devices.
Augmented Reality
A set of technologies that allow a user to observe the real world with virtual graphical information added by means of a technological device. In this way, tangible physical elements are combined with virtual elements, thus creating an augmented reality in real time.
OPC UA
Open and secure industrial communication standard designed for the exchange of data between devices, systems, and applications in an interoperable way. Based on a client/server and publish/subscribe architecture, it enables structured real-time communication of information, regardless of manufacturer, facilitating vertical and horizontal system integration, connectivity in IIoT environments, and advanced process monitoring and control.
Node-RED
Node-RED is a development tool based on visual programming that allows the connection of devices, services, and APIs. This technology has become a standard within the Internet of Things (IoT) ecosystem.
Software Application
It is a software solution designed to interact directly with operating systems, devices, or technical infrastructures in order to monitor, analyze, and modify operational parameters in real time. This technology acts as an interface between the user and the system.
Energy Efficiency
The ability of a system to optimize the use of the energy required to carry out a process, minimizing losses and reducing consumption without affecting performance, quality, or safety. It is based on the application of technologies and control strategies that make it possible to adjust the energy used to the actual needs of the process, helping to improve sustainability, reduce operating costs, and increase industrial competitiveness.
Smart Devices
Set of smart field devices based on IO-Link communication, designed to exchange data bidirectionally with control systems within an automated process. They enable real-time parameterization, monitoring, and diagnostics of sensors and actuators, facilitating integration, flexibility, and advanced maintenance in industrial environments.
Programmable Controlers
Programmable Logic controller (PLC) technology refers to the use of programmable industrial electronic devices designed to automate and control processes and machines, executing logical, sequential and timed instructions from sensor inputs and reliably generating control outputs in industrial environments.
Industrial Communications
Industrial communication refers to a data transmission system designed to enable communication between field devices, such as sensors, actuators, and controllers, and the monitoring and control systems in industry.
Sensors
Set of devices designed to detect and measure physical or chemical variables within an automated process, transforming them into signals that can be interpreted by control systems. It includes sensors for position, proximity, temperature, pressure, or flow, enabling the acquisition of process status information and facilitating its monitoring, control, and optimization.
Pneumatics
Set of systems and techniques that use compressed air to generate, transmit, and control energy within an automated process. It includes components such as compressors, valves, actuators, and maintenance units that enable driving, regulating, and sequencing movements, ensuring efficiency, reliability, and safety in the execution of industrial tasks.
Vacuum
Set of systems and techniques that use vacuum as a means to handle, hold, and transport objects within an automated process. It includes components such as vacuum generators, suction cups, valves, and sensors that enable safe, precise, and efficient handling operations, especially in pick-and-place, packaging, and material handling applications, improving productivity and process reliability.
Manipulator
Set of mechanical devices designed to move, position, and manipulate parts or tools within an automated process. These systems, which can be manual, assisted, or robotic, make it possible to carry out tasks such as transport, assembly, loading and unloading, or packaging, improving process precision, repeatability, and efficiency, while reducing human effort and increasing productivity.
Distribution Panel
Set of electrical systems and components arranged within an enclosure or cabinet, intended for the distribution, protection, and control of electrical energy within an automated process. It includes elements such as switches, protective devices, contactors, relays, terminals, and control devices that enable the safe and efficient operation of machines and industrial systems.
Industry 4.0 technologies
In addition to the most common technologies in mechatronics and automated systems such as pneumatics - advanced electro-pneumatics, vacuum technology and sensors, the MAP-200 SE I4.0 family also includes 4.0 technologies present in current production systems such as system access via software platforms, augmented reality and smart devices (MAP-205 SE I4.0) among others.
It includes a software application developed in Node-RED, which communicates with the equipment via OPC-UA. This application is installed and run on a industrial mini PC included in the system, offering the following functionalities:
**MAP-205 SE I4.0**:
- Monitoring of compressed air consumption.
- Preventive maintenance of the solenoid valve block.
- IO-Link beacon configuration.
**MAP-202-IoT**:
- Preventive maintenance of the three pneumatic actuators based on information from the solenoid valve block.
It includes a software application developed in Node-RED, which communicates with the equipment via OPC-UA. This application is installed and run on a industrial mini PC included in the system, offering the following functionalities:
**MAP-205 SE I4.0**:
- Monitoring of compressed air consumption.
- Preventive maintenance of the solenoid valve block.
- IO-Link beacon configuration.
**MAP-202-IoT**:
- Preventive maintenance of the three pneumatic actuators based on information from the solenoid valve block.
SMC AR Viewer - Augmented Reality - MAP-200 SE I4.0
The augmented reality software constitutes an application that facilitates the visualization of information from the physical system to which it is associated, enabling real-time interaction by combining elements of the real and virtual worlds.
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